Lincoln Impringer Conveyor Oven 1200 Manual do Utilizador

1000serviceexp REV: 9/25/08 SERVICE MANUAL (INTERNATIONAL) IMPINGER CONVEYOR OVENS MODEL SERIES 1000 & 1200 Lincoln Foodservice Pr

Impinger I -–1000 Series Service Manual - International 10 SEQUENCE OF OPERATIONS 1042 / 1043 / 1242 / 1243 MODEL 1042 - 240V - 50HZ - NATURAL GAS MOD

Impinger I -–1000 Series Service Manual - International 100PARTS / OVEN BACK – GAS LETTER P/N DESCRIPTION A 369048 Motor and Fan Cover B 369212

Impinger I -–1000 Series Service Manual - International 101BLOW UP / OVEN BACK – GAS

Impinger I -–1000 Series Service Manual - International 102PARTS / OVEN BACK- ELECTRIC LETTER P/N DESCRIPTION A 369699 Rear Cover Assy. B 369212

Impinger I -–1000 Series Service Manual - International 103BLOW UP / OVEN BACK – ELECTRIC

Impinger I -–1000 Series Service Manual - International 104PARTS / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE LETTER P/N DESCRIPTION A 369291 M

Impinger I -–1000 Series Service Manual - International 105BLOW UP / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE

Impinger I -–1000 Series Service Manual - International 106PARTS / SERIES 1000 – CONVEYOR LETTER P/N DESCRIPTION A 369002 Tension Knob, Conveyor

Impinger I -–1000 Series Service Manual - International 107BLOW UP / SERIES 1000 CONVEYOR

Impinger I -–1000 Series Service Manual - International 108PARTS / SERIES 1200 - CONVEYOR CONTROL LETTER P/N DESCRIPTION A SEE PAGE 104 B 369012

Impinger I -–1000 Series Service Manual - International 109BLOW UP / SERIES 1200 – CONVEYOR CONTROL

Impinger I -–1000 Series Service Manual - International 11TIME/TEMP DISPLAY(S/N Q14790 & Below, 1200 series S/N Q14973 & Below, 1000 series)

Impinger I -–1000 Series Service Manual - International 110PARTS / SERIES 1200 – CONVEYOR LETTER P/N DESCRIPTION A 369277 Retaining Block, Inner

Impinger I -–1000 Series Service Manual - International 111BLOW UP / SERIES 1200 – CONVEYOR

Impinger I -–1000 Series Service Manual - International 112 Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort

Impinger I -–1000 Series Service Manual - International 12 SCHEMATIC / 1002, 1003

Impinger I -–1000 Series Service Manual - International 13SCHEMATIC / 1006 TO SERIAL NUMBERS Q14279

Impinger I -–1000 Series Service Manual - International 14 SCHEMATIC / 1028, 1029, S/N Q19071 & BELOW

Impinger I -–1000 Series Service Manual - International 15SCHEMATIC / 1028, 1029, S/N Q19078 & ABOVE

Impinger I -–1000 Series Service Manual - International 16 SCHEMATIC / 1030, TO S/N Q17170

Impinger I -–1000 Series Service Manual - International 17SCHEMATIC / 1030, S/N Q17171 & ABOVE

Impinger I -–1000 Series Service Manual - International 18 SCHEMATIC / 1032. S/N Q19077 & BELOW

Impinger I -–1000 Series Service Manual - International 19SCHEMATIC / 1032, S/N Q19078 & ABOVE

Impinger I -–1000 Series Service Manual - International 2 TABLE OF CONTENTS TABLE OF CONTENTS...

Impinger I -–1000 Series Service Manual - International 20 SCHEMATIC / 1033, 1034, 1046, 1047

Impinger I -–1000 Series Service Manual - International 21SCHEMATIC / 1042, 1043, S/N Q14279 & BELOW

Impinger I -–1000 Series Service Manual - International 22 SCHEMATIC / 1042, 1043, S/N Q14280 & ABOVE

Impinger I -–1000 Series Service Manual - International 23SCHEMATIC / 1228. 1229, S/N Q14790 & BELOW

Impinger I -–1000 Series Service Manual - International 24 SCHEMATIC / 1228, 1229, S/N Q14791 & ABOVE

Impinger I -–1000 Series Service Manual - International 25SCHEMATIC / 1242, 1243

Impinger I -–1000 Series Service Manual - International 26 TROUBLESHOOTING GUIDE 1000 & 1200 / GAS OVENS SYMPTOM POSSIBLE CAUSE EVALUATION Incom

Impinger I -–1000 Series Service Manual - International 27Burner Switch Check for 120 VAC to neutral on both sides of switch. If switch is closed and

Impinger I -–1000 Series Service Manual - International 28 Flame Sensor (There should be a visible pilot flame at this time.) To check for proper fla

Impinger I -–1000 Series Service Manual - International 29Burner Ignitor Check the burner ignitor head for any obstructions, also check for frayed or

Impinger I -–1000 Series Service Manual - International 3SEQUENCE OF OPERATIONS 1002/1003 MODEL 1002 - 240VAC - 50HZ - NATURAL GAS MODEL 1003 - 240VA

Impinger I -–1000 Series Service Manual - International 30 Light#4 in 24VAC at terminal #6 of Johnson control valve or "24V" on Honeywell Co

Impinger I -–1000 Series Service Manual - International 31Model 1030 - 1031 SYMPTION POSSIBLE CAUSE EVUALATION Gas Supply Manual Gas Shut-Off Valve Ch

Impinger I -–1000 Series Service Manual - International 32 Ignitor/Sensor Assembly Check for visible damage to ignitor/ sensor assembly. If there is

Impinger I -–1000 Series Service Manual - International 33Intermittent heating As Follows Both the main fan motor and burner blower motor are equipp

Impinger I -–1000 Series Service Manual - International 34 Speed Adjustment Potentiometer This is a 0 to 5 K ohm, 10 turn potentiometer. With power of

Impinger I -–1000 Series Service Manual - International 35 Tach generator and DC Motor Control Board With the power to the DC motor control board tur

Impinger I -–1000 Series Service Manual - International 36 Speed Adjustment Potentiometer This is a 0 to 50k ohm, 10 turn potentiometer. WITH POWER OF

Impinger I -–1000 Series Service Manual - International 37 Thermocouple Probe Place your pyrometer thermocouple into the center between fingers T2 a

Impinger I -–1000 Series Service Manual - International 38 Conveyor Drive (Stepper) Motor Perform all check as in the above evaluation. If the time

Impinger I -–1000 Series Service Manual - International 39TROUBLESHOOTING GUIDE 1000 & 1200 SERIES / ELECTRIC OVENS SYMPTOM POSSIBLE CAUSE EVAL

Impinger I -–1000 Series Service Manual - International 4 TIME TEMP DISPLAY The Time/Temp Display is energized when the Fan Switch is closed, supplyi

Impinger I -–1000 Series Service Manual - International 40 Temperature Control Board Check for 120 VAC input to temperature control board. If not pre

Impinger I -–1000 Series Service Manual - International 41Speed Control Potentiometer This is a 0 to 400 ohm or 0 to 500 ohm, 10-turn potentiometer.

Impinger I -–1000 Series Service Manual - International 42 DC Motor Control Board Check for 120 VAC input to the control board at terminals L1 and L2

Impinger I -–1000 Series Service Manual - International 43Voltage Supply Check incoming voltage supply at Line 1 to neutral. There should be a voltag

Impinger I -–1000 Series Service Manual - International 44 Time/Temp Display 12.6 VAC Power Supply Measure the transformer primary inoperative for a

Impinger I -–1000 Series Service Manual - International 45Time display inaccurate erratic, or inoperative Perform all checks as in the above evaluatio

Impinger I -–1000 Series Service Manual - International 46 TROUBLESHOOTING / GAS OVENS 1033, 1034, 1046, 1047 SYMPTOM POSSIBLE CAUSE EVALUATION Inc

Impinger I -–1000 Series Service Manual - International 47Incoming Power Supply Check circuit breakers, reset if required. Call the Power Co. if need

Impinger I -–1000 Series Service Manual - International 48 Spark Generator After a pre-purge time of 30 to 60 seconds after blower motor starts, chec

Impinger I -–1000 Series Service Manual - International 49Temperature Control Check for 120 VAC across L1 and L2 on temperature control board. If no

Impinger I -–1000 Series Service Manual - International 5increase or decrease as the DC voltage from the board increases or decreases respectively. As

Impinger I -–1000 Series Service Manual - International 50 Main Flame will not stay lit Flame Monitor (There should be a visible main flame at this t

Impinger I -–1000 Series Service Manual - International 51Conveyor Drive(Stepper) Motor Check the drive sprocket on motor output shaft to insure that

Impinger I -–1000 Series Service Manual - International 52 Temp. display inaccurate, erratic, or inoperative Time/Temp. Display Perform the power sup

Impinger I -–1000 Series Service Manual - International 53REMOVAL, INSTALLATION & ADJUSTMENTS CAUTION ! BEFORE REMOVING OR INSTALLING ANY COMPO

Impinger I -–1000 Series Service Manual - International 54 9 3/4 IN. ± 1/8 IN.COOLING FANFAN BLADE 3. Reinstall and locate fan so that t

Impinger I -–1000 Series Service Manual - International 553. Remove lead wires and mark for reassembly. 4. Remove two (2) screws and remove thermost

Impinger I -–1000 Series Service Manual - International 56 MOTORCENTRIFUGAL SWITCHREDRED24 VAC TO IGNITION CONTROLTO GROUND TERMINAL ON IGNITION CO

Impinger I -–1000 Series Service Manual - International 57BURNER ASSEMBLY 1. Shut off power at main breaker. 2. Shut off gas supply. 3. Remove con

Impinger I -–1000 Series Service Manual - International 58 control valve and install the adapter fitting and manometer. 3. Turn on electric power a

Impinger I -–1000 Series Service Manual - International 59MERCURY CONTACTOR 1. Shut off power at main breaker. 2. Remove control panel top and fron

Impinger I -–1000 Series Service Manual - International 6 CONVEYOR DRIVE (S/N 100 to 4389) Closing the Fan Switch and the normally open Conveyor Switc

Impinger I -–1000 Series Service Manual - International 60 IGNITION CONTROL NOTE: When replacing Johnson Controls, G-60 or G-65 Ignition Control with

Impinger I -–1000 Series Service Manual - International 61 1 24V2 24V24V24V (GND)MVMV/PVPVGNDBLUE FROM VALVEBLACK FROM VALVE#3 RED FROM VALVETO

Impinger I -–1000 Series Service Manual - International 62 BURNER IGNITOR 1. Shut off power at main breaker. 2. Remove control panel top and front

Impinger I -–1000 Series Service Manual - International 636. Reassemble in reverse order. MAIN ORIFICE - BURNER 1. Shut off power at main breaker.

Impinger I -–1000 Series Service Manual - International 64 5. Remove the sprocket from the conveyor motor shaft by loosening the set screws and slidi

Impinger I -–1000 Series Service Manual - International 65 TACH. GENERATOR 1. Shut off power at main breaker. 2. Remove conveyor motor assembly . 3

Impinger I -–1000 Series Service Manual - International 66 GNDS 3S 2S 1A 2A 1F 2F 1L 2L 1 3 A. FUSED. C. CONTROL BOARD "BODINE" S/N 100

Impinger I -–1000 Series Service Manual - International 67 4 A. FUSE 1 A. FUSE. RESISTORL 1 A+L 2A -T 1 T 2MAX MIN IR CL TACH B

Impinger I -–1000 Series Service Manual - International 68 CHOKE " B " BOARD P/N 369272P 11 A. FUSEL 2A -T 1 T 2L 1 A

Impinger I -–1000 Series Service Manual - International 69STEPPER CONTROL - ADJUSTMENT S/N 14975 AND ABOVE 1000 SERIES GAS OVEN S/N 14792 AND ABOV

Impinger I -–1000 Series Service Manual - International 714 VAC) with a center tap, and supplies power to the Time/Temp Display. The voltage from each

Impinger I -–1000 Series Service Manual - International 70 REVERSING CONVEYOR DIRECTION SN 100-4389 (BODINE) 1. Shut off power at main breaker.

Impinger I -–1000 Series Service Manual - International 71BEARING, CONVEYOR SN 2164 AND ABOVE 1. Remove conveyor from oven and place on a flat work

Impinger I -–1000 Series Service Manual - International 72 TEMPERATURE GAUGE - REPLACEMENT 1. Shut off power at main breaker. 2. Remove control

Impinger I -–1000 Series Service Manual - International 73ALL 1000 & 1200 SERIES OVENS SWITCH SETTINGS 1 2 3 4 5 6 7 8 9 10 TYPE I OFF OFF* ON

Impinger I -–1000 Series Service Manual - International 74 Type IV has adjustment pots. In the center board. If temperature is still inaccurate after

Impinger I -–1000 Series Service Manual - International 75Dip Switch 1 2 3 4 5 6 7 8 9 10 TYPE I OFF OFF OFF ON OFF OFF TYPE II OFF OFF OF

Impinger I -–1000 Series Service Manual - International 76 THE FOLLOWING ITEMS ARE USED IN THE MODEL 1030, 1046, 1047 IMPINGER OVEN (EXPORT) AIR PRE

Impinger I -–1000 Series Service Manual - International 77IGNITION CONTROL - REPLACEMENT 1. Remove control panel top and front cover. 2. Loosen tw

Impinger I -–1000 Series Service Manual - International 78 BURNER ALARM LIGHT - REPLACEMENT 1. Remove control panel top and front cover. 2. Remove

Impinger I -–1000 Series Service Manual - International 79TEMPERATURE CONTROL POTENTIOMETER - REPLACEMENT 1. Remove control panel top and front cove

Impinger I -–1000 Series Service Manual - International 8 Fan, and the Heat and Conveyor Switches. TRANSFORMER (12.6 VAC) Upon closure of the Fan Swit

Impinger I -–1000 Series Service Manual - International 80 PARTS / MODEL SERIES 1000 & 1200 - GENERAL LETTER PART NO. DESCRIPTION A 369003 Doo

Impinger I -–1000 Series Service Manual - International 81BLOW UP / 1000, 1200 – GENERAL

Impinger I -–1000 Series Service Manual - International 82 PARTS / MODEL 1002-1003 , S/N 2584 TO 4389 LETTER P/N DESCRIPTION A 369012 Fuseholder B

Impinger I -–1000 Series Service Manual - International 83BLOW UP / 1002, 1003 – S/N 2584 TO 4389

Impinger I -–1000 Series Service Manual - International 84 PARTS / MODEL 1002-1003, S/N 4390 & UP LETTER P/N DESCRIPTION A 369247 Shaft Lock

Impinger I -–1000 Series Service Manual - International 85BLOW UP / 1002, 1003 – S/N 4390 & ABOVE

Impinger I -–1000 Series Service Manual - International 86 PARTS / MODEL 1006 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Hol

Impinger I -–1000 Series Service Manual - International 87BLOW UP / 1006

Impinger I -–1000 Series Service Manual - International 88 PARTS / 1028-1029-1032 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuseho

Impinger I -–1000 Series Service Manual - International 89BLOW UP / 1028, 1029, 1032

Impinger I -–1000 Series Service Manual - International 9oven start and cool down relay. Its normally open contacts close, supplying 220 VAC to the Bu

Impinger I -–1000 Series Service Manual - International 90 PARTS/ MODEL 1030 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 369248 Knob C 35710

Impinger I -–1000 Series Service Manual - International 91BLOW UP / 1030

Impinger I -–1000 Series Service Manual - International 92 PARTS / 1042, 1043 LETTER P/N DESCRIPTION A 369378 Fan Motor, 230 VAC B 369247 Shaft

Impinger I -–1000 Series Service Manual - International 93BLOW-UP / 1042, 1043

Impinger I -–1000 Series Service Manual - International 94 PARTS / 1033, 1034, 1046, 1047 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 36924

Impinger I -–1000 Series Service Manual - International 95BLOW-UP / 1033, 1034, 1046, 1047

Impinger I -–1000 Series Service Manual - International 96 PARTS / 1228-1229 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Holder

Impinger I -–1000 Series Service Manual - International 97BLOW UP / 1228, 1229

Impinger I -–1000 Series Service Manual - International 98 PARTS / 1242, 1243 LETTER P/N DESCRIPTION A 369247 Shaft Lock Ring B 357107 Fuse Holde

Impinger I -–1000 Series Service Manual - International 99BLOW - UP / 1242, 1243